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Toyota Success Recipe

- by Shine Jose Manjooran *

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Page - 5

Principles of Lean Enterprise: -

  • Zero waiting time

  • Zero inventory

  • Scheduling - internal customer pull instead of push system

  • Batch to Flow - cut batch sizes

  • Cut actual process times

  • Shrinks lead times

  • Saves turnover expenses

  • Reduces set-up times

  • Multiplies inventory turns

    1.2. Just-in-Time

    Just-in-time is a manufacturing philosophy pioneered by Toyota in 1970s. It's a method of waste elimination by which the inventory levels are minimized. The heart of JIT is Kanban, Japanese word for card.

    JIT implementations include: -

  • Inventory reduction

  • Smaller production lots and batch sizes

  • Quality control

  • Complexity reduction and transparency

  • Waste minimization

    1.3. Kaizen

    Kaizen is the lean manufacturing term for continuous improvement and was originally used to describe a key element of the Toyota Production System. In use, Kaizen describes an environment where companies and individuals proactively work to improve the manufacturing process. Employing Kaizen means the following: -

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    * Contributed by -
    Shine Jose Manjooran,
    Ist Year - PGDBM,
    XIME, Bangalore.


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